Factory-direct custom signage since 2010 · Free design support · Signs shipped to 40 countries · MOQ 1 piece
Pylon Sign

Pylon Sign

Our custom gas station signage solutions include fuel price displays, canopy signs, entrance signs, directional signs, convenience store signs, safety signs, illuminated logos, and freestanding Pylon Sign systems.

  • Worldwide shipping available
  • 3-year LED warranty included
  • Custom sizes and colours available
  • MaterialStainless steel, galvanized sheet, acrylic, resin, aluminum, etc
  • CertificationCE, RoHS, EMC, UL
  • Waterproof RatingIP65 – IP68 (outdoor)
  • Warranty3 year
  • Lifespan50000+ hours

Factory-direct pricing. Every sign is made to order, so the price depends on size, materials and lighting. Send us your requirements for a quotation within one business day.

+86 152 5645 2807 Chat on WhatsApp

hlwsign@hlwsign.com

MOQ 1 piece · standard production 7–15 working days · installation drawings and accessories included.

This Pylon Sign is manufactured to order rather than picked from a catalogue: the size, finish, lighting and fixing method are all set to your site. Mounting options include freestanding, hanging, wall mount, and the fixing hardware is specified for the surface you have. Returns are formed from stainless steel, galvanized sheet, acrylic, and the face material is chosen to suit the lighting. Send the dimensions and a photo of the site and we will confirm the build on a drawing before production — MOQ is one piece and standard lead time is 7–15 working days after approval.

Custom Gas Station Pylon Sign – Technical Specification

Our custom directional signs are manufactured with durable steel or aluminum structures, weather-resistant sign panels, and energy-efficient LED lighting systems. Each pylon sign is engineered for excellent visibility, structural stability, and reliable outdoor performance. Branding graphics, fuel types, service information, and illuminated fuel price displays can all be customized to meet the requirements of different gas station projects.

Suitable for both new construction and station renovation, our pylon signage solutions are supplied with the necessary internal framework, illuminated cabinets, mounting components, LED modules, power supplies, and optional digital price control systems.

1. Materials & Components

Main Structure

Galvanized steel or aluminum framework with anti-corrosion treatment for long-term outdoor use

Sign Panels

Aluminum composite panels, aluminum sheets, stainless steel, acrylic, or polycarbonate panels

Surface Finish

Outdoor powder coating, spray painting, UV printing, vinyl graphics, or electroplated finishes

Light Source

High-brightness LED modules with IP65/IP67 waterproof options

Fuel Price Display

Interchangeable number panels, LED digital price modules, or remote-controlled electronic price displays

Power Supply

DC12V/24V low-voltage system with overcurrent, overload, and short-circuit protection The combination of a reinforced structure, durable exterior materials, and high-efficiency illumination makes each gas station sign suitable for continuous outdoor operation.

2. Size & Structural Specifications

Overall Height

Custom-made according to the installation location, visibility requirements, and local regulations

Sign Width

Customized to match the number of branding panels, fuel price rows, and service information sections

Cabinet Depth

Typically 150–400mm, depending on the overall dimensions and internal structure

Panel Thickness

  • Aluminum sheet: 1.0–3.0mm
  • Aluminum composite panel: 3–4mm
  • Acrylic or polycarbonate face: 3–10mm

Internal Framework

Welded galvanized steel or aluminum structure with optional reinforced base plates and anchor bolts

Installation Method

Concrete foundation installation using anchor bolts, embedded steel components, or customized mounting systems Large-scale pylon signage can be manufactured in modular sections to simplify transportation, on-site assembly, installation, and future maintenance.

3. Lighting & Display Features

Illumination Options

  • Internal LED illumination
  • Front-lit branding panels
  • Backlit logo panels
  • Digital LED fuel price displays
  • Non-illuminated reflective graphics

Lighting Color

White, warm white, red, green, blue, or customized LED colors

Fuel Price Control

Supports remote control, wired control, wireless control, or mobile APP operation, depending on the selected system

Display Visibility

High-brightness LED price modules provide clear visibility during both daytime and nighttime operation

Brightness Adjustment

Optional automatic or manual brightness control for different lighting conditions These display options allow the pylon sign to clearly present the gas station logo, fuel grades, current prices, convenience-store information, and other services.

4. Environmental Performance & Reliability

Working Voltage

DC12V/24V with AC110–240V input

Working Temperature

-20°C to +60°C

Weather Resistance

Designed to withstand sunlight, rain, wind, dust, and changing outdoor temperatures

IP Rating

  • IP54 for protected installations
  • IP65/IP67 waterproof electrical components for outdoor applications

LED Lifespan

Up to 50,000 hours under normal operating conditions

Optional Compliance

CE, RoHS-compliant electrical components are available according to project and market requirements Every outdoor directional sign is manufactured with consideration for structural strength, waterproofing, heat dissipation, electrical safety, and convenient maintenance.

5. Advantages & Limitations

✅ Advantages

High Roadside Visibility

The tall structure and illuminated display allow drivers to identify the gas station brand from a distance.

Fully Customizable Design

Dimensions, colors, logos, panel layouts, lighting effects can be customized.

Strong Outdoor Durability

Weather-resistant materials and reinforced internal structures provide reliable performance in demanding outdoor environments.

Modular Construction

Individual panels and electrical components can be accessed and replaced conveniently during maintenance.

❌ Limitations

  • Large pylon signage requires a suitable concrete foundation and professional installation.
  • Final dimensions and structural specifications may need to comply with local building and signage regulations.
  • Digital fuel price displays have a higher initial cost than interchangeable static number panels.
  • Extra-large signs may require sectional production and on-site assembly.
Specifications

Pylon Sign — standard specifications

Custom configurations are available on request. Tell us your size, quantity and installation conditions and we will confirm the exact build before production.

Specifications for Pylon Sign
LED Power SupplyAC, DC, Plug, Transformer
Warranty3 year
ApplicationsBuilding, Bar, Companies, Event&Party, Mall, Office, Shops, Hotels, etc.
Optional LED BrandsRishang, Blueview, LEDIT YAKI
Optional transformer brandsHuaxin, Mean Well
Color ModeMulti Colors, One Color, rgbic color
ControlController, Remote Control, App Control, Manual Control
CertificationCE, RoHS, EMC, UL
Operating Temperature-20℃ to +50℃
Waterproof RatingIP65 – IP68 (outdoor)
MaterialStainless steel, galvanized sheet, acrylic, resin, aluminum, etc
Lifespan50000+ hours
Color Temperature3200K, 4500K, 6500K, 10000K, etc
Installation MethodFreestanding, Hanging, Wall Mount, Installation Solution, etc
Shape26 Letters, 3d, Cut to Letter, Cut to Shape, Number, etc
Surface TreatmentCar paint process, electroplated, engraved, brushed finish, mirror finish, led lighting, etc.
Finishes

Colours and surface finishes

Custom spray painting to any PANTONE or RAL reference, plus brushed and mirror stainless steel, electroplated and antique finishes. Select a chart to open it full size.

  • Brushed stainless steel colour chart Brushed stainless steel
  • Mirror stainless steel colour chart Mirror stainless steel
  • Pantone colour chart colour chart Pantone colour chart
  • Wood-grain finish colour chart Wood-grain finish
  • Antique colour chart colour chart Antique colour chart
Installation & shipping

Everything you need to install it

Each order ships with installation drawings, wiring instructions, mounting templates and the necessary accessories. Our team recommends the right fixing method for your wall or façade, and provides step-by-step installation videos plus technical support after delivery.

  • Continuous 24-hour lighting test before packing
  • Photos or videos of your finished sign for approval
  • Crates designed for international transport
  • Worldwide shipping with installation support
Installation drawing supplied with a custom sign order
Installation drawing supplied with every order
Packing and shipping diagram for custom signs
Packing and shipping protection

Questions about this product

What size options are available for Pylon Sign?

Every Pylon Sign is made to order rather than from a fixed size list. We confirm the letter height, overall width and return depth against your façade and viewing distance before production, so the sign suits the site rather than the other way round. MOQ is one piece, and standard production runs 7–15 working days after approval.

Can Pylon Sign be installed outdoors?

Standard builds use IP65 – IP68 components, operate from -20℃ to +50℃, and use CE, RoHS, EMC, UL certified drivers. LED components carry a 3 year warranty. Tell us the exposure and we will confirm the construction before quoting.

What warranty do you offer?

We provide a 3-year warranty on all LED components and a 5-year warranty on the structural aluminium housing. The warranty covers manufacturing defects and LED module failures under normal operating conditions. Extended warranty options are available for commercial sign service agreements.

Do you provide installation services?

We provide professional installation support for all custom signage projects. Based on your installation environment and sign type, our team will recommend the best installation method and provide detailed guidance. Each order includes installation drawings, wiring instructions, mounting templates and the necessary accessories. After delivery we provide step-by-step installation videos and technical support to help your local team complete the installation smoothly.

What is your minimum order quantity?

Our MOQ is one piece. We welcome custom orders of any size, from a single sign for a small business to complete signage solutions for commercial projects. As a direct signage manufacturer we provide professional design support, custom production, quality inspection and global delivery for every order.

Get a quotation

Send the size, quantity and location. We will confirm the construction and price within one business day.

+86 152 5645 2807 Opens WhatsApp chat

hlwsign@hlwsign.com

Ready to build your sign?

Tell us your design, size and installation requirements for pylon sign and we will send a factory-direct quotation.